The Big Beautiful Barn

Project Scope: The client required a complete concrete solution for their new "Big Beautiful Barn." The scope of work was substantial, encompassing all foundational and flatwork elements. Key deliverables included:

• Monolithic Slab Foundation: A reinforced concrete foundation designed to support the entire barn structure, providing a stable and level base.

• Expansive Driveway: A large, heavy-duty driveway engineered for high traffic and the weight of agricultural machinery, connecting the barn to main access points.

• Connecting Sidewalks: A series of sidewalks providing clean and safe pedestrian access around the barn's perimeter.

Challenges & Solutions: The primary challenge of this project was the sheer volume of concrete required for a continuous pour. To ensure structural integrity and prevent cold joints, our team orchestrated a seamless delivery schedule with our concrete supplier. We utilized a highly skilled crew working in tandem to manage the pour, spread, and finishing processes efficiently across the entire site.

Proper site grading and base preparation were critical to guarantee a long-lasting, crack-resistant surface. Our team conducted meticulous groundwork and compaction before the pour, ensuring a stable sub-base that will prevent settling and heaving over time.

Key Features:

• Concrete: Utilized over 80 cubic yards of 4,000 PSI high-strength concrete.

• Reinforcement: The foundation and driveway were reinforced with a grid of steel rebar and fiber mesh to enhance tensile strength and minimize cracking.

• Finishing: The driveway and exterior sidewalks feature a non-slip broom finish for excellent traction in all weather conditions, while the interior foundation was finished with a smooth power trowel finish.

Outcome: The result is a flawless, structurally sound concrete installation that provides the perfect base for the client's barn. The finished work not only meets all engineering specifications but also enhances the property's overall functionality and appearance. This project stands as a testament to Nissen Concrete's expertise in managing and executing large-scale agricultural and commercial concrete projects from start to finish.